How to Repair Holes in Black Poly Pipe

How to Repair Holes in Black Poly Pipe
Written By
Sal Marco
Sal Marco
Published: Aug 2, 2010
Updated: Nov 20, 2021
2 minute read

The thin nature of the pipe wall makes it somewhat fragile and the need for repairs is common.

Things You Will Need

  • Shovel
  • Hacksaw
  • Hand-held hairdryer
  • Poly pipe
  • Barbed poly pipe fittings
  • Poly pipe clamps
  • Screwdriver
  1. Contact local utility companies to mark the area for gas pipes and other underground utilities.

  2. Turn off the water supply to the poly pipe at the main valve.

  3. Dig up the pipe carefully; a slip of the shovel easily slices through poly pipe. Dig the hole long enough and wide enough to expose damage and allow an area big enough to work in.

  4. Use a hacksaw to cut the damaged area out of the water line. Cut 2 to 3 inches past the holes in each direction. Bring the damaged section to the store to match and exact diameter of poly pipe and size of the barbed poly pipe joint fittings.

  5. Cut the new piece of poly pipe to exactly fit the missing section.

  6. Use a hand-held hair dryer to heat the existing poly pipe, new poly pipe ends and fittings. Heat will slightly swell the plastic and ensure a good, tight fit. Do not over heat because the plastic will melt and cause more damage. The poly pipe is only warm after proper heating.

  7. Place a barbed poly pipe joint fitting on each side of the remaining in-ground pipe.

  8. Fit the new piece of poly pipe into the fitting.

  9. Place a poly pipe clamp around the fitting and tighten the clamp with a screwdriver. Do not over tighten because the fitting or pipe will break. Repeat on the other end of the pipe.

  10. Turn the water back on and check for leaks before back-filling the hole.

The Drip Cap

  • Black poly pipe, commonly used for underground irrigation water supply, is subject to holes, cracks and breaks due to a freeze/thaw pattern or damage from ground pressure.
  • Use a hand-held hair dryer to heat the existing poly pipe, new poly pipe ends and fittings.
  • Do not over heat because the plastic will melt and cause more damage.
  • Fit the new piece of poly pipe into the fitting.

Photo Credits

Park Sprinkler image by Gary Ng from Fotolia.com

Park Sprinkler image by Gary Ng from Fotolia.com

Sal Marco

Sal Marco began writing professionally in 2009. He has written many online home improvement articles based on his more than 20 years of experience in the home improvement and building industries. He has worked as both part of a team and as…

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