How to Remove Rust From a Bulkhead

How to Remove Rust From Bilco Doors
Written By
Jagg Xaxx
Jagg Xaxx
Published: Oct 29, 2010
Updated: Nov 20, 2021
1 minute read

One way to avoid rust is to replace the metal bulkhead with a fiberglass, plastic or wood one. Barring this expensive alternative, there are ways to get rid of or at least minimize the rust.

Remove the Rust

  1. Scrape away any flaking rust and paint with a paint scraper.

  2. Sand the remaining rust with heavy grit (80 or coarser) sandpaper. If you are unable to remove the rust by hand, use an orbital sander or grinder to get the rust off all the way down to clean metal.

  3. Replace any bolts, screws or other hardware that have become rusty. If you leave these, they will cause the rest of the metal to become rusty again more quickly.

Repaint

  1. Repaint the bulkhead with a high-quality, exterior, oil-based primer. Pay particular attention to edges and hard-to-reach places, since these will tend to be the places that begin to rust.

  2. Paint over the primer with an oil-based exterior metal paint.

  3. Give the bulkhead several coats of the finish paint for maximum protection and to delay future rust formation.

Things You Will Need

  • Scraper
  • Heavy-grit sandpaper or electric sander
  • Rust remover
  • Metal paint

Photo Credits

Thinkstock/Comstock/Getty Images

Thinkstock/Comstock/Getty Images

Jagg Xaxx

Jagg Xaxx has been writing since 1983. His primary areas of writing include surrealism, Buddhist iconography and environmental issues. Xaxx worked as a cabinetmaker for 12 years, as well as building and renovating several houses. Xaxx…

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