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Scrub any rusted areas on the toy with a steel bristled brush. Remove as much rust as possible with the brush.
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Sand the toys lightly with medium grit sandpaper to remove any rust that wasn’t removed with the brush.
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Put on rubber gloves, goggles and a mask. Spray the cast iron toy with phosphoric acid. Find phosphoric acid at the hardware store. The acid will turn any unseen rust into a crust of iron phosphate. Let the acid work on the toy overnight.
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Scrub the toy with a stiff bristled brush to remove the crust of iron phosphate.
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Fill a bucket with clean water. Dip the toys into the water to remove any remaining chemicals from the surface. Dry with a towel.
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Spray paint the toys with black spray paint for metal. Choose a paint that provides rust prevention. The black paint will serve as a base coat. Hold the paint eight inches from the toy. Spray in a steady back and forth motion, completely coating the toy. Let each coat dry to the touch before applying the next. Apply three to four coats of paint.
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Add details and additional colors to the toy with a small artist's brush. Choose acrylic paints that are safe for metal.
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