How to Rig a Barn Pulley

How to Rig a Barn Pulley
Published: Jul 1, 2011
Updated: Nov 20, 2021
2 minute read
  1. Position the carrier in the center of the slide rail that extends the length of the barn.

  2. Suspend the main pulley on the hook below the carrier. Configure 4 draft pulleys in a feeder type system to guide the cable or rope from the lifting mechanism and counterweight on either side of the track, up through the main pulley. This means mounting a draft pulley at each end of the track and a second pair -- one on each side -- about mid-height between the track and the location where the pulling mechanism and counterweight will be.

  3. Secure a final draft pulley down low at the level of the pulling mechanism to make a level line from this pulley, to whatever will pull the rope, for example a horse, winch, or 4-wheel RV.

  4. Thread the heavy-duty rope or cable through first the lowest pulley near the pulling mechanism, then the draft pulley on that side of the track. Run the cable or rope along the track to the main pulley and thread it on one side, below the pulley -- not above.

  5. Run the cable or rope along the remaining track to the draft pulley at the end, then down to the lower draft pulley on that side of the rig. Attach the weight to that end of the rope.

  6. Thread the secondary rope or cable through the main pulley on the other side of the existing rope, this one going up and over the pulley. Do not cross these lines. When the pulling mechanism moves the main cable, this secondary rope or cable will rise and fall according to the action of the pulley.

  7. Attach the front end of the main cable or rope that does not have the weight attached to it to the pulling mechanism. As the cable or rope is pulled, the secondary cable or rope will rise as the pulley spins. The object can then be moved along the track to the desired location and lowered by reversing the pulling mechanism.

Photo Credits

Hemera Technologies/AbleStock.com/Getty Images

Caprice Castano

Caprice Castano recently left the field of construction management to operate her own contracting business and spend time developing her writing career. Current projects include freelance writing for Internet publications and working on…

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