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Problems with a Hot Air Popper

Meredith Jameson

A hot air popper is generally used to pop corn kernels into popcorn for eating, usually in a home environment. Several different companies manufacture hot air poppers and the devices can be purchased online as well as in many home retail, grocery and department stores. While operating a hot air popper is fairly simple and straightforward, problems can occur with the unit that may require some troubleshooting.

Burnt Popcorn

Hot air poppers are generally meant for making popcorn at home.

One of the most common problems with a hot air popper is burnt popcorn. Burning may be a result of overfilling the unit past the "Fill" mark on the popping chamber or using stale popcorn kernels. Purchase yellow or white whole popcorn kernels for the best results. Some smaller or lighter popcorn kernels may not pop well and can end up burnt.

Low Volume

If you fill your hot popper to the fill mark on the popping chamber, you may be surprised if the overall volume of popped corn seems low. This issue may be due to cold popcorn, which dries out the kernels and can keep the kernels from popping correctly. Do not store popcorn kernels in a refrigerator or freezer -- instead, keep kernels in an airtight container.

Clogged Corn

If the popcorn maker gets clogged frequently during use, make sure you have not overfilled the popping chamber. Tilt the popper forward slightly during popping to help keep the corn exiting correctly during the process and to keep the chute from clogging.

Hot Bowls

If you use a metal bowl for the popcorn, the hot air that comes out of the popping chute can heat the bowl, as does the popped corn. This heat can result in a bowl that is too hot to touch and can even burn skin if touched. Use a plastic bowl instead and check the bowl for the "Dishwasher Safe" label to make sure it can handle heat without getting too hot.