How to Fix Ballast Windows

Published: Jan 12, 2012
Updated: Nov 20, 2021
2 minute read

Sometimes the cord on the sash and balance system wears and breaks. This will make the window difficult to open and close and perhaps inoperable. You can repair the ballast or balance system as a do-it-yourself project.

  1. Look on the sides of the window frame for a rectangular panel. Some windows have this panel and some do not. This is called a knockout panel or a pocket cover. It provides easy access to the sash cord and balance. Unscrew the screws on the panel with a screwdriver. Lift the panel off the side of the window frame.

  2. Remove the trim molding if the window doesn’t have a panel. Score along the edge of the molding with a utility knife to break the paint seal. Unscrew the screws in the trim molding with a screwdriver and pull off the molding.

  3. Inspect the now-exposed sash cord on each side of the window frame. Pull the balance weights out. Untie or cut the cord from the balance and the hook on the window sash with a utility knife. Ask an assistant to hold the window sash in place or prop it up with a scrap board while you replace the sash cord.

  4. Tie one end of the replacement sash cord to the balance. Thread the opposite end of the sash cord through the pulley and tie it to the hook on the side of the sash. Once the sash cord has been replaced, release the window by either having the helper let go or removing the scrap board. Replace the panels or trim molding.

Things You Will Need

  • Screwdriver
  • Utility knife
  • Replacement sash cord
Jonah Morrissey

Jonah Morrissey has been writing for print and online publications since 2000. He began his career as a staff reporter/photographer for a weekly newspaper in upstate New York. Morrissey specializes in topics related to home-and-garden…

Sponsored
HomeSteady Logo

HomeSteady is the ultimate guide for all your household needs, from cleaning and HVAC to electrical, DIY and maintenance.

Property of TechnologyAdvice. © 2026 TechnologyAdvice. All Rights Reserved

Advertiser Disclosure: Some of the products that appear on this site are from companies from which TechnologyAdvice receives compensation. This compensation may impact how and where products appear on this site including, for example, the order in which they appear. TechnologyAdvice does not include all companies or all types of products available in the marketplace.