How to Replace a Thermocouple for A.O. Smith Water Heaters

A.
O. Smith gas water heaters are equipped with a thermocouple. The job of the thermocouple is to shut off the water heater's gas valve if it senses no flame is present in the pilot light. A worn thermocouple may prevent the pilot light from staying lit, in which case you may have to replace it with a new one. To ensure that you acquire the correct size, remove the old thermocouple and take it with you to the hardware store.

Step 1

Shut off the gas flow to the water heater by locating the shutoff valve on the gas line going to the water heater. Turn the handle on the shutoff valve so it is perpendicular to the gas line.

Step 2

Locate the pilot light access panel, which is at the bottom front of your A.O. Smith water heater. Remove the retaining hex nuts using a nut driver, and set the panel out of the way.

Step 3

Identify the thermocouple, which is a device that has one end connected to the pilot light and the other end connected to the gas line that feeds the pilot light.

Step 4

Unscrew the fittings on both ends of the thermocouple using an adjustable wrench. Turn the fittings counterclockwise to loosen them, and remove the thermocouple.

Step 5

Thread the fitting on the larger end of the new thermocouple onto the gas line where you removed the old one. Thread the other end onto the pilot light assembly. Tighten both fittings using the adjustable wrench. Restore the gas supply, and replace the access panel once you have lit the pilot light.

Things You Will Need

  • Nut driver
  • Adjustable wrench

About the Author

Damon Koch has years of writing experience ranging from software manuals to song lyrics. His writing has appeared in software manuals for Human Arc and on the CDs "Small Craft Advisory" and "Impersonating Jesus." He also has worked in building maintenance since 2004. He has attended Lorain County Community College as well as Cleveland State University.