How to Vacuum & Purge Refrigerant Lines

Home coolant systems need to be purged and vacuumed to remove any moisture and keep the system operating properly.
Air conditioners must maintain a moisture-free and clean interior.Air conditioners must maintain a moisture-free and clean interior.
To keep the oil in the system from turning to sludge, all moisture and any contaminated refrigerant or coolant needs to be removed annually. Moisture can also increase the occurrence of corrosion, which can ruin the system over time. Another problem is a "freeze up," where the moisture forms ice crystals on the inside of the system. A professional company can service your unit for you, but you can do it yourself with a vacuum and save some money.

Step 1

Pump nitrogen through the refrigerant tubing. Set the regulator on the nitrogen tank for low pressure. The target is 1 or 2 pounds per square inch (psi).

Step 2

Insert the regulator hose into the valve pressure tap port on the air conditioner unit. Turn the valve on the nitrogen tank, and purge the system by allowing the gas to flow through the tubes and coil and out the exit port. The nitrogen will not hurt the environment.

Step 3

Vacuum the system after the purge to ensure that all traces of moisture are gone. Hook up a vacuum pump to the vapor line. Close off all the other ports. Plug in the vacuum pump.

Step 4

Set the vacuum at 100 microns of pressure. The exact time to evacuate the system will vary by unit type and size. Archie Nalbandian, a field service engineer, recommends leaving it on for five hours.

Step 5

Check the micron meter on the vacuum pump after five hours have elapsed.Turn off the pump when it reaches 350 microns. Watch the micron meter. If it does not rise above 500 microns in one minute, then the vacuuming process is finished.

Things You Will Need

  • Nitrogen tank with regulator
  • High-pressure vacuum pump

About the Author

Bonnie Grant began writing professionally in 1990. She has been published on various websites, specializing in garden-related instructional articles. Grant recently earned a Bachelor of Arts in business management with a hospitality focus from South Seattle Community College.