DIY Zaisu Chair
Traditional Zaisu chairs get you close to the food while sitting around a low table at meals. The cost of authentic chairs are extremely high, but creating your own chairs can allow you to gain an entire set of chairs for the same price as one commercially made chair. Use of high quality materials will help distinguish the set from other chairs, but even the most inexpensive of chairs can be treated to look like any type of wood. Painting these chairs will be most effective if painted in gloss black.
Lay the 3-foot seat boards parallel to each other on the working surface. Lay the chair seat across them with 1 inch of seat boards sticking out on one side and a foot or so on the other side. Hold the pieces together tightly and flip it upside down. Predrill four holes through each wood board and into the chair cushion. Attach the seat boards to the cushion with wood screws.
Position the back boards parallel to the seat boards, the same distance apart. Set the back rest on top of the boards and flip them over, keeping everything pressed together. Predrill two holes through the back boards and into back rest. Attach them together with wood screws.
Prop up the assembled chair back where a natural position would be in relation to the cushion. Set the hinges on the boards so that one part is on the seat board and one part is on the back board. Mark the location of the hinge screw holes. Predrill each hole and attach the hinges to the boards with 3/4-inch wood screws.
Set the assembled chair to a comfortable angle and insert the stop blocks immediately behind the rear boards, resting on top of the seat board. Mark the locations. Flip the seat over and predrill a hole through the bottom of the seat board and into each stop block. Attach the stop blocks to the seat boards with wood screws. Test to ensure the chair stays upright comfortably and adjust if necessary.
Things You Will Need
- 2 seat boards - 1 inch by 1 inch by 3 feet
- Chair cushion
- Drill bit
- 1 1/2-inch wood screws
- 2 back boards - 1 inch by 1 inch by 2 feet
- Back support - 1/2 inch by 6 inches by chair cushion width
- 2 hinges
- 3/4-inch wood screws
- Stop blocks - 1 inch by 1 inch by 2 inches