The Correct Way to Solder Multi-Strand Wire

The Correct Way to Solder Multi-Strand Wire
Written By
David Robinson
David Robinson
Published: Feb 22, 2011
Updated: Nov 20, 2021
2 minute read

Things You Will Need

  • Soldering iron or solder gun
  • Resin-core solder

The flexibility of multistrand wire makes it challenging to solder unless the correct technique is used. Anyone with access to a soldering iron and resin-core solder can produce a good solder joint in multistrand wire by working methodically and with care.

  1. Switch on the soldering iron and allow it to reach its operating temperature. If the iron requires tinning prior to use, melt a blob of solder on the tip and then wipe it off with a wet sponge. The tip of the iron is ready when a thin layer of solder covers it.

  2. Strip away sufficient outer insulation from the wire. Twist the fine strands together between your fingers until they form a single rod of wire. If the wire looks dull or contaminated, clean it with fine sandpaper or a sharp knife until the surface is bright and free from dirt.

  3. Heat the twisted wire for a few seconds with the tip of the soldering iron. Tin the wire by placing solder on the far side of the wire, not on the soldering iron. Allow the solder to flow into the wire, and then remove it from the heat. Allow the wire to cool naturally, retaining a shiny surface.

  4. Solder the prepared multi-strand wire to another wire or component by first tinning and heating the other object until the solder melts. Place the wire on top of the heated solder, and then apply the soldering iron to the wire. When the solder in the wire melts remove the iron and allow the wire to cool.

Tips

Always clean the wire until it is shiny, and then solder it.

Solder as quickly as possible to reduce damage to the insulation and nearby components.

Warnings

Soldering irons may reach 400 degrees C. Avoid contact with skin and flammable materials.

Molten solder produces poisonous lead fumes.

Photo Credits

Dynamic Graphics Group/Dynamic Graphics Group/Getty Images

Dynamic Graphics Group/Dynamic Graphics Group/Getty Images

David Robinson

David Robinson has written professionally since 2000. He is a Fellow of the Royal Geographical Society and the Royal Meteorological Society. He has written for the "Telegraph" and "Guardian" newspapers in the U.K., government publications,…

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