How to Inlay Copper Into Wood

How to Inlay Copper Into Wood
Published: Dec 18, 2009
Updated: Nov 20, 2021
2 minute read

The process is a little complicated, but you can try it yourself when making furniture or signs.

Things You Will Need

  • Pencil and graph paper
  • Router
  • Urethane resin
  • Copper powder
  • Mixing container and spoon
  • Toothpick
  • 80 mesh sandpaper
  • Orbital sander
  1. Plot the design for your inlay. This is important, because you want to know exactly what your design is before transferring it to your wood. Draw it on graph paper, and make use of the squares to do your drawing to scale.

  2. Transfer your design onto the wood with a pencil. Cut out the design with a router.

  3. Mix 1 part resin and 2 tablespoons of copper powder in a container. Make sure you do this thoroughly so that the resulting color is even.

  4. Fill the routed designs you made in Step 2 with the mixture, poking it with a toothpick to make sure you fill it in completely. Try to work quickly, as the resin can set up in a short amount of time. Make sure also that you fill the routed design so it's a little crowned, or slightly rounded above the surface, without spreading onto the rest of the wood. When you finish the batch of the resin and copper powder mixture, repeat Step 3 until the entire of your inlaid design is complete.

  5. Allow the copper inlay to dry completely. When it is dry, sand it with 80-mesh sandpaper and an orbital sander.

The Drip Cap

  • The art of inlaying wood with copper dates back to the Qing Dynasty in China (1644-1911), when elaborate designs were inlayed in wood with copper plate and often enamel.
  • The process is a little complicated, but you can try it yourself when making furniture or signs.
  • Mix 1 part resin and 2 tablespoons of copper powder in a container.

Photo Credits

Comstock Images/Comstock/Getty Images

Comstock Images/Comstock/Getty Images

Marjorie Gilbert

Marjorie Gilbert is a freelance writer and published author. An avid researcher, Gilbert has created an Empire gown (circa 1795 to 1805) from scratch, including drafting the gown's patterns by hand.

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