How to Build a Steel Pergola

How to Build a Steel Pergola
Written By
Janos Gal
Janos Gal
Published: Jan 6, 2011
Updated: Nov 20, 2021
1 minute read
  1. Cut the square tubes using the angle grinder. Wear protective goggles to avoid debris flying into your eyes. Cut four 10-foot-long pieces, two 8-foot-long pieces and four 6-foot-long pieces.

  2. Sand the metal tubes, using the 100-grit sandpaper and the sander, to remove any rust and dust.

  3. Weld two pieces of 10-foot-long metal tubes together with one 8-foot-long metal bar. Get a big "C" shape with the 10-foot-long metal tubes comprising the legs of the pergola. Make two of these frames.

  4. Dig four holes in the ground, each 2 feet deep, using the shovel and spade. Dig the first two holes 10 feet apart. Dig the third and fourth holes 4 feet to the north or the south of the first two holes. The holes must be equidistant from each other, forming a rectangle. You will put the legs of the pergola inside them.

  5. Mix the concrete mixture with the water and pour it into the holes. Place the two C-frames inside the concrete. They must be leveled so that the top beams are perfectly horizontal and parallel. Wait one day for the concrete to dry.

  6. Climb up the ladder and place the 6-foot-long metal tubes over the top beams, each 2 feet from each other. Let 1 foot from the metal bars hang over each side of the C-frames. Weld the 6-foot-long metal tubes onto the C-frames.

  7. Brush the pergola with a wire brush. Paint it a color of your choice. Use a face mask when painting.

Tips

If your garden is smaller, change the measurements accordingly so that the pergola fits into your garden as well.

Warnings

Ask a friend to hold the ladder when you are welding the top beams so you don't fall over accidentally. Use a face mask when painting as the chemicals may harm your lungs. Wear goggles when sanding or cutting the metal tubes.

Photo Credits

pergola image by Unclesam from Fotolia.com

Janos Gal

Janos Gal has been writing since 2008. He wrote for the "Global Journalist" magazine in 2008 and for the "Estrella de Arica" daily in 2009. Gal has traveled extensively in Europe, South America and the United States. He holds a Bachelor of…

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