How to Cut an Extruded Polystyrene Sheet

How to Cut an Extruded Polystyrene Sheet
Published: Oct 25, 2010
Updated: Nov 20, 2021
1 minute read

Step 1

Measure the wall, ceiling or other installation area to determine the width and length of extruded polystyrene sheet that you will need.

Step 2

Lay the polystyrene sheet on a flat surface -- such as a table or work bench -- and mark the length and width measurements on it using a tape measure and a pencil.

Step 3

Lay a straight edge along the pencil line and use a utility knife to cut 1/4 inch into the sheet all the way down the line.

Step 4

Set the utility knife and the straight edge aside and slide the polystyrene sheet over the edge of the table until the cut line hangs off by 1 inch.

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Step 5

Place one hand flat on top of the section that remains on the table and grasp the free edge with your other hand. Snap the free edge downward using a quick motion to snap it off the sheet.

Tips

Extruded polystyrene can also be cut while standing upright. After cutting 1/4 inch into the front, push a knee into the backside of the sheet where the cut is, then pull the two sections back until they snap. You may need to use a utility knife to cut through the last remaining bit of plastic covering.

Photo Credits

zoran simin/iStock/Getty Images

Kimberly Johnson

Kimberly Johnson is a freelance writer whose articles have appeared in various online publications including eHow, Suite101 and Examiner. She has a degree in journalism from the University of Georgia and began writing professionally in…

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